FISEKON GmbH – Fischer Elektrokonstruktion

07 — Services

3D control cabinet design & wire harnesses

A two-dimensional layout drawing does not tell you whether the cabinet can be wired. Whether the cable fits around the corner, whether the heat is removed, whether the terminal is still reachable after installation – otherwise that only shows up in panel building.

We plan the cabinet layout in three dimensions: components are placed for real, ducts and routes laid out, wiring and cable lengths determined. From the model come the data panel building can actually work with.

The practical benefit lies in the manufacturing data: drilling patterns, wiring lists with pre-cut lengths, labelling data. Where these exist, a considerable part of on-site adjustment disappears – and with it the deviations between drawing and built cabinet.

For series products and moving plant sections, wire harness design is added: cable routing, connectors, wiring sets. In series production in particular, ease of assembly decides the build time of every single unit.

We plan against the constraints that actually apply: space, thermal budget, accessibility for maintenance, protection rating. A cabinet that only fits on paper helps nobody.

An open industrial control cabinet: mounting plate with four DIN rails, miniature circuit breakers, contactors, PLC modules and terminal blocks, with wiring ducts between them; emergency stop and main switch on the door.
The layout as a modelAn example layout, free to rotate: enclosure 800 × 2000 × 400 mm on a plinth, four DIN rails, wiring ducts, a row of terminal blocks and the wire harness across the door hinge. Not a customer project – a model of this kind comes out of every layout design.

When this service is needed

  • Panel building regularly has to adjust things on site.
  • Space or heat are tight and have to be settled beforehand.
  • Manufacturing data for drilling and wiring is needed.
  • A series product needs pre-assembled cable and wiring sets.

Process

How we work together

  1. 01

    Constraints

    Cabinet type, installation, protection rating, ambient temperature and accessibility are clarified – they shape the layout more than the circuit does.

  2. 02

    Layout

    Components are placed in the model, routes and ducts laid out, clearances and reachability checked.

  3. 03

    Wiring

    Connections are routed, lengths determined and wiring lists generated.

  4. 04

    Manufacturing data

    Drilling, labelling and cutting data go to panel building in the form they are actually needed there.

Result

What you have at the end

The business case works where panel building actually uses the data. So we clarify beforehand in what form they need it – not at handover.

  • 3D model of the cabinet layout
  • Wiring lists with pre-cut lengths
  • Manufacturing data for drilling, labelling and cutting
  • Wire harness drawings and wiring set lists

Frequently asked

Is 3D worthwhile for a single cabinet?

Rarely for the manufacturing data, often for the clarification. Where space, heat or accessibility are critical, a model answers those questions before material is purchased rather than after.

Do we need Pro Panel in house?

No. We can build the model in our environment and hand you the results. If you want to maintain it yourself in future, we set the environment up at your site.

Do you also calculate cabinet cooling?

The design, yes, as part of the layout planning. For a quick estimate up front there is our freely available control cabinet cooling calculator.

Contact

Tell us what it is about.

A phone call or three lines is enough. From the very start you talk to the people who will later work on your project – not to a distribution list.

Your contact

Portrait of Olaf Kreith

Olaf Kreith

Head of Sales · Braunschweig

Head office switchboard

Locations

Head officeStellmacherstr. 7
33428 Marienfeld (Harsewinkel)
Gütersloh officeWagenfeldstr. 2
33332 Gütersloh

Or write to us

We usually reply within one working day.

Go to the contact form