FISEKON GmbH – Fischer Elektrokonstruktion

02 — Tools

Calculate voltage drop

The reverse of the cross-section calculation: the cross-section is fixed and the question is what still arrives at the end of the cable. This is the calculation you need for an existing installation or a later extension.

Input

Result

Voltage drop
%
Voltage drop, absolute
V
Voltage at the load
V

A guide, not a design to standard. The applicable standards and case-by-case verification govern.

Worked example

The default case the calculator starts with, worked through once. Change the values above and it recalculates immediately.

Inputs

System
Three-phase (3~)
Operating current
32 A
One-way cable length
45 m
Conductor cross-section
6 mm²
Nominal voltage
400 V
Power factor cos φ
0.9
Conductor material
Copper (κ = 56 m/Ω·mm²)

Result

Voltage drop
1.67 %
Voltage drop, absolute
6.68 V
Voltage at the load
393 V

Formula

  • Three-phase: Δu = (√3 · L · I · cos φ) / (κ · A)
  • Single-phase: Δu = (2 · L · I · cos φ) / (κ · A)
  • DC: Δu = (2 · L · I) / (κ · A)
  • Δu% = Δu / U · 100

Assumptions and standards

  • κ = 56 m/(Ω·mm²) for copper, 35 m/(Ω·mm²) for aluminium at 20 °C.
  • Resistive component only, without inductive reactance.
  • With heated conductors the resistance rises: at 70 °C the actual voltage drop is around 20 % above the value calculated here.

Frequently asked

Why does the measured value differ from the calculated one?

The formula assumes a conductor temperature of 20 °C. In operation the conductor is warmer and its resistance rises – by about a fifth at 70 °C. On top of that comes inductive reactance, which becomes noticeable at large cross-sections.

Does this apply to long motor cables on a drive?

Only to a limited extent. Inverter-fed cables add switching edges, leakage currents and screening effects. The calculation is usable for a rough sizing but not sufficient for the final decision.

Calculating is the easy part.

A formula gives you a number. Designing a plant also demands installation method, grouping, discrimination, the standards in force and a look at the installed base. That is what we take on.

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33428 Marienfeld (Harsewinkel)
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33332 Gütersloh

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