FISEKON GmbH – Fischer Elektrokonstruktion

02 — Calculators

Calculate voltage drop

The reverse of the cross-section calculation: the cross-section is fixed and the question is what still arrives at the end of the cable. This is the calculation you need for an existing installation or a later extension.

Input

Result

Voltage drop
%
Voltage drop, absolute
V
Voltage at the load
V

A guide, not a design to standard. We give no warranty for the correctness of the results, the applicable standards and case-by-case verification govern.

Worked example

The default case the calculator starts with, worked through once. Change the values above and it recalculates immediately.

Inputs

System
Three-phase (3~)
Operating current
32 A
One-way cable length
45 m
Conductor cross-section
6 mm²
Nominal voltage
400 V
Power factor cos φ
0.9
Conductor material
Copper (κ = 56 m/Ω·mm²)

Result

Voltage drop
1.67 %
Voltage drop, absolute
6.68 V
Voltage at the load
393 V

Formula

  • Three-phase: Δu = (√3 · L · I · cos φ) / (κ · A)
  • Single-phase: Δu = (2 · L · I · cos φ) / (κ · A)
  • DC: Δu = (2 · L · I) / (κ · A)
  • Δu% = Δu / U · 100

Assumptions and standards

  • κ = 56 m/(Ω·mm²) for copper, 35 m/(Ω·mm²) for aluminium at 20 °C.
  • Resistive component only, without inductive reactance.
  • With heated conductors the resistance rises: at 70 °C the actual voltage drop is around 20 % above the value calculated here.
  • The formula is a linear approximation for voltage drops well below the nominal voltage. Once the calculated drop reaches the nominal voltage the design is unusable anyway, the voltage at the load is then left blank.

Frequently asked

Why does the measured value differ from the calculated one?

The formula assumes a conductor temperature of 20 °C. In operation the conductor is warmer and its resistance rises, by about a fifth at 70 °C. On top of that comes inductive reactance, which becomes noticeable at large cross-sections.

Does this apply to long motor cables on a drive?

Only to a limited extent. Inverter-fed cables add switching edges, leakage currents and screening effects. The calculation is usable for a rough sizing but not sufficient for the final decision.

Calculating is the easy part.

A formula gives you a number. Designing a plant also demands installation method, grouping, discrimination, the standards in force and a look at the installed base. That is what we take on.

Discuss a project

Contact

Tell us what it is about.

A phone call or three lines is enough. From the very start you talk to the people who will later work on your project, not to a distribution list.

Direct

Locations

Registered office and postal addressStellmacherstr. 7
33428 Marienfeld (Harsewinkel)
Gütersloh officeWagenfeldstr. 2
33332 Gütersloh

Or write to us

We usually reply within one working day.

Write email

Opens your email program with the message already written. Read it, change whatever you like, and send it yourself — from your mailbox to ours.

Go to the contact form